Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. The video comments suggest people have had success. Not the easiest to do. Is there any cautions one should take when doing this? Fear not, because we're going to show you how to replace the motor yourself, and save hundreds of dollars in the process. Mine shifts into 4lo and Center Lock works Ok just seal is bad. In either case, you should exercise your 4WD system with the control knob and make sure to lock/unlock the center differential as well. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove have you ever assembled a used transfer case shift actuator motor with the existing shift shafts, plus be able to time the actuator motor. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD Sounds like an actuator issue. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. Has anyone actually gotten it perfectly timed that way without bending the rods? Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going I placed the vehicle in neutral while on jacks then moved the selector switch back and forth and the front tires continue to turn. This article applies to the Toyota Tundra (2000-present). Is your 4Runner stuck in four wheel drive? Posts: 1. This article applies to the Toyota Tundra Toyota Tundra 4WD Light Stays On $13.99. This Toyota Tundra Actuator Problems Bauer Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement. If you own a V6 4Runner like me, youll have three settings: H2, H4, and L4. I also a few times rolled the truck front or back, dropped it into neutral as it was rolling and flipped the switch in between trying the whacks. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. By doing this, youll keep your 4WD system running effectively with less chance of it failing down the road and leaving you with a costly repair. Well.I spoke to the Toyota dealership again today. 4th gen T-Case actuator trick 2003 Limited V8. I too have read gmyatko's procedure, and while it is a little rough and no pictures it still covers everything and tells you things you don't need to do that the FSM and TSB say to do. There's some overlap. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://houseofun.ms11.net/Misc/Toyota/ADD%20wiring.JPG, user Woodless identified the actuator motors as Mabuchi Motor RS-385PH, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.toyota-4runner.org/1440184-post11.html, How to dissconnect electricity to rear hatch open/actuator use. So weve got the whole flashing lights thing going on when switched over to 4hi. Just swap it. What a gold mine of a post! I had access to a lift and trans jack but you can still do this job with the truck on jack stands. Reinstall the plastic cover, wiring harness and vent hose. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Thanks so much and God Bless. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. I am guessing this post isn't about the actuator seal repair? - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? Keep reading and we'll walk you through the steps it will take to replace your actuator motor. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. My actuator got water in it from a cracked vent hose. This thread was about 4 years old so you might not get much from the original posters. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? Save my name, email, and website in this browser for the next time I comment. Replace 2007 4WD shift actuator motor without removing transfer case? If it's your actuator motor that has given up on you, this article will show you how to replace it and get your 4WD system functioning properly again. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. we have a 2004 Toyota 4runner that will not come out of 4lo. My '04 4Runner, 88K miles has a leaking Transfer Case. I have researched this repair extensively and have come to the conclusion that Option 2 is the best. My '04 4Runner, 88K miles has a leaking Transfer Case. I have a 2003 V8 Sport with 100,000 km. Go to 4Runner r/4Runner Posted by qazseeszaq11. I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/4th-gepav-build.html, Installing used transfer case actuator motor. Also, these posts are based off my own experiences. Fixed my T-Case actuator w/ electricity and logic. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts, Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/probletml#post698160, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.amazon.com/BlueDevil-ProdproductDetails, http://www.toyota-4runner.org/4th-ged-thread.html#. I just bought a 2008 T4R as well. Are you saying the fix is to loosen the bolts? This article applies to the Toyota Tundra (2000-present). By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove Press J to jump to the feed. Get it done Right the 1st time. The above is currently in 4WD high. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. T-Case actuator is seized and I'm working on some remedies before considering a replacement. There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. The video comments suggest people have had success. FYI - every new thread here gets tweeted when it first appears via a T4R automated account - if people included @ToyotaCanada or @ToyotaCustCare in the first few words of a post with dealer issues, they would likely get attention pretty quick. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. About a week ago I got a great deal on an 07 V6 4WD that had a known issue with 4Lo not working. 4th gen transfer case actuator timing . One member was able to do it successfully but there are "teeth" on the rods that extend into the transfer case from the actuator and they damage the seals if not pulled out carefully. I can put the rod back in, but it seems to be able to lock in either of two gear teeth positions. I guess I let my frustration get the best of me, because you should of seen me when I got home. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. $13.99. Have an errant light on in your dash? Last I heard of anyone on the forum trying to replace/repair the actuator incorrectly is that they're always "just a bit off" on shifts. Fixing the transfer case shift motor leak from within.. How to Replace Your Power Window Actuator If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. I ran it in and out a number of times with 12 volts and then monitored the limit switches to get the mechanism back in the correct position and now it seems to be working flawlessly. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. There's a ton of info on this thread: Was there ever an answer for how to remove this actuator? Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. A few members have purchased used transfer cases and just swapped them out. The actuator motor alone is more than $400 bucks from what I can find. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. You might as well just do it right the first time. instagram.com/p/CFxV, Call Us Today! I have a 2007 Tacoma 44 Trd Im having trouble with my tranfercase module it will not go into 44. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. I have the same problemno access panel on the back of the actuator. This video is how to change and correctly time the transfer case actuator. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart My goal is to provide helpful articles and tutorials based on my experience and research related to car maintenance and automotive detailing. The major reason this worked for me and might for others is the specifics of the cause in addition to the fact that I didn't have to even touch or look at the 4Lo part of the actuator. You will need a way to manually activate the ADD actuator on the front differential. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. How to Operate your 4WD to Prevent it from Getting Stuck My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going Not to mention it has 205k miles on. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. Andy Knapp, Just posted a photo instagram.com/p/CP4W. In Stock. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Has anyone tried this? Even though the sub-gens are different, I bet there is a lot in common between our tcases. Why won't your window go up or down? Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. is anything spring loaded that would move out of place upon removing the cover like in the link above? Press Esc to cancel. It is OK to move the select forks and gears to get everything to line up, just dont move the rods less you destroy the actuator and youll have to buy another one. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. Would love it if someone has one to post. Pull off the other half of the actuator. TSB TC007-06 identifies the problem as a defective O-ring. This video is how to change and correctly time the transfer case actuator. So use it or lose it to save yourself from future headaches. actuator the culprit? CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. I am having the same problem with my 2007. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more T-Case actuator is seized and I'm working on some remedies before considering a replacement. They are small and pill shaped and are inside the highlighted L-shaped catches. I know of at least a few dealers who will "double dip". TOYOTA SHIPS THE ACTUATORS IN 4WD HIGH POSITION. 4th gen transfer case actuator timing . 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. I'm going to do mine myself in a few months, just adding TC oil every oil change for now. OK, to summarize where we are now: I used this method to successfully return function to my transfer case actuator without having to take it apart, or really even go under the truck. https://m.youtube.com/watch?v=pedBianZA8Q&t=9s. I jacked up the front end and tapped on the actuator. Getting a good diagnosis on a failed actuator, either at the transfer or the front differential, is difficult. Mine is a 2003 V8 by the way. It's a cold winter's day, and you have an icy and snowy commute ahead of you. I can across the video on YouTube (link below). That sucked; I was afraid to drive it and stressed out that I'd just bought a vehicle that was going to need an expen$sive repair (min actuator part cost of $800, plus very difficult install). The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Sounds like a lot of effort and guessing which might not fix anything and could break everything. If you are getting no joy, try using Twitter and Tweet @ToyotaCanada they don't like bad news stories floating around and will contact you to help resolve the situation. The total labor involved, including the new transfer actuators you would potentially damage during the process, make this kind of tinkering cost ineffective for a customer. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. I am also having tcase actuator issues, but in my '00 multimode case. Weirdly this leak just started this week with the record low temps. I used the OP's method and was able to get the H-L motor working again. The rightmost sleeve in the photo moves one step right to engine 4WD, and another step to the right to engage the center differential lock (two steps back left puts the vehicle back into 2WD). So use it or lose it to save yourself from future headaches. Hello! If they are still stubborn, give them a few good whacks with a hammer to loosen them up. Then re-tighten? I would love to just replace the seals, but all the DIY fixes seem really intensive and possibly over my head. Thanks for your input! Hey everyone, I'm very excited that I found this thread as I hope this fix will also cure what ails my truck. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Create an account to follow your favorite communities and start taking part in conversations. i.e. The electronically-controlled 4WD actuator that is located inside of the transfer case can potentially seize up if not used for prolonged periods of time. I can across the video on YouTube (link below). Type above and press Enter to search. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Hello! A sharp eyed technician will also note that the actuator shaft clips arent installed they were after the photo was taken (there are three total on this transfer). The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Another '03 V8 with the actuator leak here. 4th gen T-Case actuator trick 2003 Limited V8. How to remove the Transfer Case Actuator on an 01 / 02? WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Hello! The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. If you are in need of diagnostics []. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. How did BlueDevil approach worked out for you? Learn how your comment data is processed. The shaft will remain in place. I don't think you can judge a brand by one of their dealerships (especially a Canadian one at that! WebChanging the transfer case fluid in the 4th Gen 4Runner. Has anyone tried this? Posts: 1. It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. Thanks for your input! User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread It's reassuring to hear that it can be freed. What is this twist method? First dealership just thought it was a seal leaking, replaced it twice, but kept leaking. Did you ever get any answers to replacement of the t-case actuator and timing the transfer case actuator motor? Remove the bolts and the plastic cover. All Rights Reserved. Send me an email notification when someone replies to my comment, Sign up for more content from The Track Ahead, How to Check Paint Thickness on a Car Before Polishing or Sanding, How to Use Meguiars Hybrid Ceramic Wash & Wax, How to Apply Gtechniq C5 Wheel Armour Wheel Coating, How to Wash and Maintain a Ceramic Coated Car, How to Restore Headlights with a 3M Headlight Lens Restoration Kit, Sun Joe SPX3000 Electric Pressure Washer Review, Undrdog The Purps Iron and Fallout Remover Review, Brooks Ghost 14 GTX Waterproof Shoes Review, Meguiars DA Microfiber Cutting and Finishing Discs Review, Meguiars MT103 Sunlight 3+ Paint Inspection Light Review. lights illuminated. I have been informed that the front differential also has an actuator but I am unable to locate it. I rarely use 4L, less than 4 or 5 times in 8 years, but recently required it. Is it OK to Use Dishwashing Soap to Wash your Car? Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. I came fairly close to launching both. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? It was not able to go in to 4hi. Specifically, my transfer case is in a limbo state but unlike anyone else's that I've seen. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Well be open Monday-Friday, 9am-5pm! Has anyone tried the replacement part from rockauto. TSB TC007-06 identifies the problem as a defective O-ring. Then I removed the actuator plastic covers and the motor is working. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. How to Operate your 4WD to Prevent it from Getting Stuck If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. MOVING THE ACTUATOR SHIFT RODS MANUALLY ANY AMOUNT WILL MISTIME THE NEW ACTUATOR, NECESSITATING A SECOND NEW ACTUATOR. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? However, if 4WD is engaged but the center diff lock is engaged, then the front axle and the rear axle are separately locked so that the power is supplied 50/50 to help with getting out of more difficult terrain/conditions. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. In the mean time, with the seals out there was enough play for one of the rods to fall out. actuator the culprit? But when you try to engage/disengage your four wheel drive system, it simply refuses to cooperate. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Make sure that the rotational section is aligned as close to the two wheel drive position as possible, which is around the "3:00" position. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? 2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? (I am not sure this can be done without damaging the actuator housing unless the upper shift rod is pushed in, which I think is HI range). 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Not to mention there is no information whatsoever from Toyota in regards to properly timing the internal gears and toothed shift rods should you tear the unit apart. Any help is very appreciated! Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. It's the one with two rods going into the TC. It engaged, and we have had no issues with it since. After years of experience working for the dealerships, owner John Cleveland set out to start a new kind of shop for Toyota, Lexus and Scion owners unlike any in Minnesota one that offers a competitive price point, technical prowess, honesty and environmentally friendly practices. With the truck on, in neutral, have the wheels chocked, cycle between 4hi and 4lo, you can hear the clicks with the door open as the actuator tries to work for maybe the first 15 seconds and then stops trying to activate. WebChanging the transfer case fluid in the 4th Gen 4Runner. It may be your 4WD system. Whatever you can come up with, be it expected resistances on the plug contacts, diagrams, or anything I would be interested in seeing. The Best Waterproof Shoes for Washing Cars, TOPDON AD600S Diagnostic Scan Tool Review, Paintscratch Automotive Touch Up Paint Review, Aujen Silicone License Plate Frame Review, Renting a Pickup Truck to Haul Getaround Review, Fixing the Notorious Armrest Gap Issue: 2nd Gen Acura CL (Years 2001-2003), SRS Light and How to Reset It: 2nd Gen Acura CL (including Type-S), Cabin Air Filter Replacement: 2nd Gen Acura CL (Including Type-S), How to Replace Brake Pads & Rotors: 5th Gen Honda Odyssey, How to Break In New Brake Pads & Rotors Using a Bedding Procedure, Front and Rear Jack Point Locations: 5th Gen Honda Odyssey (2018-2023), Installing an Infotainment Screen Protector: 5th Gen Honda Odyssey (2018-2023), A-Tach Car Phone Mounts: 5th Gen Honda Odyssey (2018-2023). The details of the warranty basically state that everything in the drivetrain is covered including transfer case and its associated seals. Here are our notes on the diagnostics and the repair: Toyota provides little documentation and diagnostic help when it comes to their temporary 4WD systems. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. BUT, I suppose when you have nothing else to lose; it's worth a shot. It requires transfer case removal and partial disassembly. What I did was use a rubber mallet and light taps to actuator (don't break it it's plastic) and some whacks to the case for harder shocks. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. Is your 4WD busted? Yeah.you're probably right. Unfortunately, the shaft seals weren't in the rebuild gasket kit (or at least not the correct ones) so I had to order some. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread Obviously this is not a fox, but would it damage the system ? I can across the video on YouTube (link below). That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? Create new posts and participate in discussions. If youre a 4th generation Toyota 4Runner owner, you may have heard of the phrase, use it or lose it being used.