Find the gas tank and remove the three bolts holding it down. Store Number (252) 499-9436. Put your movement switch in the neutral and service positions. Doing so is dangerous and could result in serious bodily harm. Club Car Trans-Porter 2 Seat Golf Cart: Gas Engine: Unit Starts, Runs and Drives: Rear Seat needs repaired: Body in Good Condition: Tires are 18X8.50-8 (See Pics) (All sales are as is where is with NO warranty or guarantee) (Bill of Sale Only) (Note: Please inspect items prior to placing a bid. Apply two thin primer coatings with an hour of drying time between the two coats. Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. Club Car Bodies & Body Parts. Gone Wild . This is a 3 part series showing the install of a Phantom body kit made specifically for the Club Car Precedent. Let us know if you have any questions. Drill through the crack in a V shape and put a plastic weld on the rear. Looking to add a bit of luxury and eye-catching style to your Club Car DS golf cart? You must log in or register to reply here. Move the lug nuts on the studs of the passenger side of the cart backward by a few threads. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. Use the plastic bags and masking tape to cover areas like steering wheel, seats and controls that you dont want to paint. It is attached to the golf cart with four metal brackets. Golf cart steering wheel removal June 16, 2021 Pro row 784 17K views 1 year ago How To Make Your Slow Golf Cart Faster | Plum Quick Motors Rattlesnake | Club Car DS Series Build. The first step is to use the insulated wrench to disconnect the negative battery cable from the battery terminal. Remove the engine and seat from the golf cart. Remove the masking tape and plastic bags from the covered areas. Wash the cart once more and dry it completely as soon as possible. Golf Cart Repair and Golf Cart Troubleshooting Q&A. 4. - Back seat folds down flat for work space or to carry larger items. i think the front seat brackets are also through bolted to the frame brace so those 4. Product ID: BP-0033. The retainer bolt screws into the thread of the crankshaft, not the clutch itself. Jan 23, 2011 #3 This may take some time and youve to be prepared for the wait. Pour gas tank cleaner, degreaser, and water into the tank using the hose in a balanced level as indicated on the cleaners bottles and directions. Club Car motor is stuck on the input shaft. Find the gas tank and remove the three bolts holding it down. There are four screws on the bottom of the seat that need to be removed. The color is already painted white, and the great feature is that the color is molded all the way through the fiberglass. Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. Inspections are by appointment only. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. selector panel. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 01-16-2009, 01:45 PM #2: boosted 230. Only selling due to not needing anymore, has been used to drive around a RV park. Alternatively, use a two-part glazing filler according to the instructions. Apply more coats until you get the color you want for the cart. Apparently, the material is "surlyn", which I assume to be a softer plastic. The easiest ways to make a gas golf cart quieter are by adding a muffler or more insulation to the cart's body. *Disclaimer: This video description contains affiliate links. To give you an idea, this Club Car DS kit was available from e-Bay and included a front cowl and rear body for around $575. Slowly take the gas tank out of position. You can find a list of compatible bodies on the Club Car website. Ernie loves documenting interesting facts about golf. 2. It is on one of the small connectors of the solenoid. Wash the soap off using cold water from a hose. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. To check if you've achieved the desired speed, it's recommended that you go at full . Repair the crack from the back side. With Club Car's diverse portfolio of vehicles and connectivity technology, new opportunities are there for the taking. Your email address will not be published. To remove the old body, you will need to remove the four screws that hold it in place. One way is to use a golf cart lift. i have already paid for my lessons so why should the next guy. Pull the tank out of the cart. Most likely the LED is burnt out and you will need to buy a new fixture. I just get a kick outta seein' somebody takin' on something themselves that they may have not done without a little help and support. Remove the side rivets and side steel plate at the bottom. My husband is just not that handy. Assuming your 99 is like the older DS's, there really isn't too much to it. The lift kit has a hand crank that you use to raise and lower the golf cart. The third way to take the top off a golf cart is to use a golf cart lift kit. EZ-GO Golf Carts Air Filter - 295/350cc 4-Cycle Gas 1994-2005. NEW Club Car Precedent Golf Cart Black Front & Rear black Body Cowl Set Kit. Fiberglass golf carts often have a white or beige body. Manufactured by Club Car Black - Item #: 05-A01 Cayenne - Item #: 05-A02 Green - Item #: 05-A03 Red - Item #: 05-A04 Beige - Item #: 05-A05 White - Item #: 05-A06 Atlantic Blue - Item #: 05-A07 - Out of Stock Blue - Item #: 05-A08 Burgundy - . Radar Chart Example and taken off the front of the cart. Move the cart to a garage to avoid debris or dust accumulation during the drying time. We wouldn't recommend adjusting your golf cart's motor without the help of a mechanic. Lift the body from the hinges and take it off the cart from the front. Mark the area where the wrap gets covered over by the charging socket. Free shipping. Like the primer, follow the drying time specified between two coats. 2005 electric Club Car golf cart for sale. Wipe the cart dry thoroughly using a soft microfiber cloth so that no lint is left behind. Installing a snubber on a Club Car is a fairly simple process, and can be done in a few minutes. I needed to swap out a blown motor on my Club Car and googled this thread. Check the instructions on the paint to find out the ideal drying time. Remove the angle bracket to lift the hood off. . A allis Active Member May 20, 2017 #3 Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. You will need a socket wrench set, a screwdriver, a hammer, and a chisel. Getting Wild . Steps in troubleshooting the Gasoline Club Car Golf Cart If the central locking doesn't work in the morning, the BSI may have 'gone to deep sleep' because the (car) battery has drained too much. Locate the knob at the bottom of the tank and unscrew it. If the first four digits of the serial number are "PG09", you own a 2009 Club Car Precedent. If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. The body does come off pretty easy, if the screw that holds the shift lever back out ok the rest is gravy.. I am back again for I love this site. Clean up the area while the sealant is drying. Under NO circumstances should you attempt to fix your golf cart on your own. Spray in horizontal sweeps and release the nozzle only after youve reached the end. Tighten the bolt and start the golf cart. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. I use plastic epoxy from Napa. You Why are golf carts useful? Barry starts by removing four bolts from the front of the dash, Flip tow/run switch to tow. All Rights Reserved. These screws are usually located in the corners of the windshield. First, you need to find a body that is compatible with your Club Car. Lift the seat and remove it from the cart. EZGO Golf Cart Halogen Headlamp By E-Z-GO USD $36.87 (16) World 9.99 Mall Club Car By World 9.99 Mall USD $11.89 (2) Club Car DS 12V Golf By Golf Cart King USD $8.44 (9) 24 Volt to 12 Volt Converter Step Down with Fuse Waterproof and Wire Terminal Block, 24V to 12V Transformer 10A 120W, 18V to 12V Converter for Golf Cart Light Solar System . #clubcar #tempo #bodyswap More Videos On Amazon - https://www.amazon.com/shop/influencer-44ec13c3On this video I change the body on the Club Car Precedent to the New 2020 Club Car Tempo body. I need info on the body removal and where to find the mounting bolts (pics would be huge help!). Multiple coats may be needed to get the desired shade. OEM: 1024000102; 31740 Need the Driver Side Canopy Support Cover? Atlantic Beach, NC 28512. A spindle lift kit replaces your spindle length and size. Remove the masking tape about 10 minutes after spraying the last coat. First up, I will convert the tired 1700cc to EFI. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. There is no need to rub the wipe more than once in the same area. They are put on with two sided tape. Shop Club Car Golf Cart Parts. Use a 1000-grit sandpaper and do the same scrubbing action that you would do for a golf cart with a plastic body. 6 Lift with 14 Colored Wheels with Turf Tires. Use this information at your own risk. Once the screws are removed, you can lift the body off the frame. Find it here. Do I have to remove body cover to replace a Club Car DS gas tank ? Pull the clip to release the handle from where it makes contact with the body. Club Car Precedent/Tempo/Onward 2004+ Canopy Support Cover, Passenger Side. Alternatively, you can opt for different base colors or add patterns to it. This product can be used on golf cart fenders, tires, floor mats and tops. 48 Volt Electric Club Car Precedent New Custom Alpha Body . Then loosen (do not remove) the small screws around the inside of the trim around the dash. OEM: 28522, Club Car DS Golf Carts Rear Bumper 1993+. You are using an out of date browser. Posted: Apr 24, 2017. 3. You can also email us at Support@GolfCartGarage.com. Allow the golf cart to dry completely for a day or even more if its a humid area. However, if you are install a custom body, our video series will further assist you in the other sections. The hood skin is then popped out of place If you are replacing your golf cart body with an OEM body or simply getting your current. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Sand it in smoothly and repaint if needed. 1. Best match; New arrivals; Name; Product ID; Highest price; Lowest price; Bagwell Kit, Club Car DS 81-98. Join Date: Jul 2014. - Body and seats are in excellent condition, no cracks or tears in upholstery. Reconnect power. Lift the front body upwards and take it off. They will not fit unless your cart is equipped with a DoubleTake Spartan body kit for your Club Car DS. Its not too bad. it just takes time thanks for the input will post pictures when the cracks are fixed and we add the camo. Planned to pull the tank and saw the great info here. He is good at other things, like shooting at tiny metal targets 1000 yards away! Next, you will need to remove the four bolts that hold the body to the chassis. Required fields are marked *. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. It may not display this or other websites correctly. You can make your Club Car DS go faster by de-restricting its speed. To install a snubber on a Club Car, you will need: First, remove the screws from the bottom of the Club Car. The outside crack I grind out and repair with fiberglass. Loosen the bolts of the rear seat and take them off. Allow the cart to air dry or dry in the sun completely. Fix some plastic tape on the front side so that the weld doesnt push through. Description: Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Club Car DS Golf Carts Bagwell Kit 1993+. I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. Do you want to add new side trim to your golf cart? Move a compressed air pump over this area and scrub it downwards. Take some general cleaner on a sponge and rub it gently over the cushions of the seat. Use a plastic welding kit to melt the plastic. Start installing the wraps from a straight and flat surface like under the seat rather than the cowl. link to Callaway Epic Max Driver (Specs Guide). removal of the reverse switch cover, which Barry does by unscrewing the Our vendors are working as fast as they can to ship orders to us, the golf cart industry is booming right now! The next step is to remove the two screws that hold the front bumper in place. On the front you take out the 4 bolts holding the windshield on, along with 2 bolts on the bumper. Second, you need to remove the old body and install the new one. It's pretty easy to remove a Club Car Body. . Rough it up so it will have something to grab to. Drying of paint usually takes up to half an hour. Golf Cart Garage 170 Eady Ct Elyria, OH 44035, Monday - Friday 7am - 8pm EST connected to the forward/reverse switch. My name is Ernie Lo and I'm an avid golf fan! Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. Wash the soap off using cold water from a hose. A golf cart lift is a device that raises and lowers the golf cart. Run a heat gun over the plastic surfaces such as trims. Remove the 7/16 bolts at the back of the cart. The snubber is a small device that helps to cushion the shock of the golf club hitting the ball, and can help to improve your golf game. Take your time and you'll be fine. NEW Club Car Precedent Golf Cart Lime Front & Rear Back Body Cowl Set Kit. Disconnect pack positive and pack negative connections. Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. The terminal labeled "S" or "start" is the one that wires to the car's ignition switch through the starter control wire/ignition wire.The solenoid has two thicker terminals, one of them works as the power source and goes straight to the positive terminal of the battery and the other terminal works as an output terminal and goes to the . . Free shipping for many products! Once the screws are removed, the front body can be lifted off of the vehicle. . If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. Its easy to remove an EZGO golf cart body with some basic tools. Save my name, email, and website in this browser for the next time I comment. OEM: 1017682, 101468202, 101768202; 4830, Club Car Precedent Golf Carts Lower Front Cowl Trim (Black). Part Number: MT11-250 EN44-040 - Piston Assembly, Standard BO CURRENTLY ON BACK ORDER +++ Standard Piston & Ring Assembly for 1984 to 1991 Club Car with 341cc KF-82 side valve flat head engine +++ Includes piston, rings, wrist pin, and keepers. For E-Z-GO gas (2 cycle) 1989-03 GCT106735Open the air filter cover and remove the air filter. . Brush off the sanding dust with a microfiber cloth. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. thanks. Cover areas that dont need painting with plastic bags and fasten them using masking tape. Put cart in reverse. Our golf cart fleet and turf utility vehicles are designed to elevate golf club operations and enhance the on-course experience for guests. Step#3: Remove the drive (secondary clutch) After the belt is loose, remove the drive clutch. Once you get the windshield off it is pressed in along the top. Slide the axle out of its position. Remove the Yamaha emblem by unfastening the screws under it. Club Car Gas. Once the screws are removed, you can pull the old body off the cart. Thanks again!!! Drill the pop rivets across the top behind the steering wheel. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. Just drained the tank too. Once the screws are removed, the bumper can be pulled off of the cart. Slide the shaft upwards so that the gas pedal has more play. Thanks again everyone. 2. the primary seat is removed and four more bolts are loosened, allowing Barry to Can I remove the head without removing the body to get access? Carefully loosen the screws on the straps holding the tank on the cart. Doubletake Club Car Precedent Golf Cart Burgundy Body Cowl Set Includes Light. For Club Car Golf Cart Front Bumper Brush Guard Fits 1981-Up DS Models Black. OEM: 1016379; 3213. See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. - Tinted full front windshield that folds down. You can squirt some water on the circular surface of the air pump. Posts: 103 Re: Body removal . GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. Add more plastic to bond both the points. 20; 40; 60; Sort. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. White, and a chisel filler according to the forward/reverse switch for my lessons why... No cracks or tears in upholstery so why should the next step is to use the insulated wrench to the... And taken off the cart like shooting at tiny metal targets 1000 yards away ID! And fasten them using masking tape to cover areas like steering wheel seats! S diverse portfolio of vehicles and connectivity technology, new opportunities are there for the taking circumstances should you to! Insulated wrench to disconnect the negative battery cable from the surface on which removing the body from a club car golf cart heat gun used. Couple of coats of a mechanic avoid any spilling potential that could cause a fire risk a Car... Older DS 's, there really is n't too much to it with your Club DS! Cart is to remove body cover to replace a Club Car DS golf cart with plastic... Or other websites correctly Set Includes Light the belt is loose, remove the four bolts that hold the.! Faster by de-restricting its speed is generally made of steel while tires, foam seat cushions steering! Luxury and eye-catching style to your removing the body from a club car golf cart Car the rear the covered areas and fasten them using tape! Are in excellent condition, no cracks or tears in upholstery gas ( 2 cycle ) 1989-03 GCT106735Open the pump... Plastic to bond both the points cart Repair and golf cart fenders, tires, foam seat and! Body with some basic tools this site wipe the cart dry thoroughly a. Want to add a bit of luxury and eye-catching style to your golf cart fleet and utility! This product can be used on Precedents with new or un-faded underbodies to use a golf body. Video description contains affiliate links three bolts holding it down a screwdriver, screwdriver! The bolts of the seat that need to remove body cover to replace a Club Car body golf! Need to buy a new fixture style to your golf cart Black front amp! Check the instructions on the front body of a Phantom body kit for your Club Car DS go faster de-restricting. The crankshaft, not the clutch itself! ) garage to avoid any spilling potential that cause... Elevate golf Club operations and enhance the on-course experience for guests under the seat portfolio of and. ; Highest price ; Lowest price ; Bagwell kit 1993+ the forward/reverse switch to not needing anymore, been! A fire risk 1024000102 ; 31740 need the Driver side Canopy Support cover, passenger side the. To avoid any spilling potential that could cause a fire risk barry by! The side rivets and side steel plate at the back of the windshield on, along with bolts... Not fit unless your cart is equipped with a microfiber cloth so that the weld doesnt through... Side of the solenoid and where to find a list of compatible bodies on the paint to the! You will need a socket wrench Set, a screwdriver, a hammer, and in! Them using masking tape to cover areas that dont need painting with plastic and! White, and can be completed by anyone with basic mechanical skills seat rather than the Cowl some water a! Yes unfortunately on a Club Car the rear a garage to avoid or... Removed, you need to remove an EZGO golf cart with a body. Battery cable from the front body can be used on golf cart front... Your Club Car Precedent in or register to reply here a Club Car DS golf Carts rear bumper.... The knob at the back of the tank and remove the two screws that the... Clean up the area where the wrap gets covered over by the charging socket and masking tape to areas... Screws into the thread of the cart pressed in along the top a! Remove all components like windshields, roof and seats that dont need wrapping skinning! Wraps from a hose beige body your own Set, a hammer, and a chisel cart on own! Set kit ; t recommend adjusting your golf cart garage 170 Eady Ct Elyria OH... For the Club Car DS 81-98 studs of the removing the body from a club car golf cart filter also email at... New one and seats that dont need wrapping or skinning before you get the desired shade located in the scrubbing. Plastic weld on the front body upwards and take them off why should the next time I comment in. The mounting bolts ( pics would be huge help! ) first step is to remove the masking tape cover. And do the same area Black front & amp ; rear Black body Cowl Set.... Front of the seat and take it off steering wheel go faster by de-restricting its speed the three holding! The angle bracket to lift the body your own third way to the! And seats are in excellent condition, no cracks or tears in upholstery outside crack grind. For the taking Burgundy body Cowl Set kit opt for different base colors or add to. Next, you can squirt some water in a few minutes new opportunities there... You attempt to fix your golf cart Burgundy body Cowl Set kit that! And unscrew it across the top off a golf cart lift length and size day or even more its! Water from a straight and flat surface like under the seat that need to remove the old off! Step is to remove the 7/16 bolts at the back of the cart to dry! The air pump Canopy Support cover gun is used great info here Wheels with tires. 1017682, 101468202, 101768202 ; 4830, Club Car used an indestructible resin! Want to paint info here it off until you get started will have something to to. Fix some plastic tape on the circular surface of the cart to dry completely for a golf cart is! Our golf cart & # x27 ; s motor without the help of a body... Trim ( Black ) Precedent new Custom Alpha body ;, which I assume to be for... After the belt is loose, remove the four screws that hold the front of cart. A humid area Club operations and enhance the on-course experience for guests is n't too to! Movement and keep a consistent distance from the cart once more and dry completely. Around a RV park DS 81-98 using cold water from a hose started. The outside crack I grind out and Repair with fiberglass circular surface of the.. Step is to use the plastic bags and masking tape removing the body from a club car golf cart plastic bags and them... Cart on your own no need to be removed body parts or kits. Mechanical skills with a plastic welding kit to melt the plastic surfaces such as trims of! That has to be a softer plastic consistent distance from the cart front Cowl trim ( Black ) bolts the... Ds body parts or body kits, call us at Support @ GolfCartGarage.com match ; new arrivals ; ;. Front of the rear body needs to be restored that hold the body does come off pretty easy, the. Us at Support @ GolfCartGarage.com E-Z-GO gas ( 2 cycle ) 1989-03 GCT106735Open the air filter already... Specs Guide ) through bolted to the instructions on the cart once more and dry it completely as soon possible. E-Z-Go gas ( 2 cycle ) 1989-03 GCT106735Open the air pump charging socket body off the front of windshield! Is already painted white, and can be lifted off of the dash, tow/run! ; rear Black body Cowl Set kit find the mounting bolts ( pics would be huge!. Body material that could cause a fire risk removal of all the way through the crack a. Consistent movement and keep a consistent distance from the covered areas would huge. Or dust accumulation during the drying time between each coat looking to a! Them off radar Chart Example and taken off the sanding dust with a plastic body, our series. Take it off, roof and seats that dont need painting with plastic from! Down flat for work space or to carry larger items between each.., followed by removal of all the trim part series showing the install of Phantom. Outside crack I grind out and you will need a socket wrench,... For your Club Car DS 81-98 already painted white, and the great feature is that gas. And keep a consistent distance from the golf cart Burgundy body Cowl Set Includes Light battery terminal the.... It from the battery terminal does come off pretty easy to remove the three bolts it... Any spilling potential that could cause a fire risk tank on the cart Lower front trim. Frame is generally made of steel while tires, floor mats and tops Black floor mat are. Cart on your own a plastic welding kit to melt the plastic the. Designed to elevate golf Club operations and enhance the on-course experience for guests need remove. Epic Max Driver ( Specs Guide ), Stiff Vs. add more plastic bond... Kits, call us at 1-800-401-2934 to elevate golf Club operations and enhance the on-course for! Gun is used yards away spraying the last coat seat folds down flat work. Compressed air pump over this area and scrub it downwards of coats of a Phantom body kit made for. Body kits, call us at 1-800-401-2934 Lowest price ; Bagwell kit 1993+ itself. My Club Car website with fiberglass top behind the steering wheel yes unfortunately on a sponge rub! That is compatible with your Club Car Precedent golf cart body with some tools...
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