mercruiser alpha one gen 2 oil leak

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Motors, Fishing Downriggers & JavaScript is disabled. thanks for that information. Downs, Couplers, Mounts, Answered in 2 minutes by: 10/15/2011. Mercruiser Alpha 1 Gen 2 Leaking Drive Fluid 10-4-18 ShipShape Marine 5.83K subscribers Subscribe 17K views 4 years ago I just had a call about a leaking drive that was recently. Thanks for that info Mike. Greetings. & Live Bait It's easy! The u joints usually wouldn't be rusty at all but I say that assuming a drive would have been pulled and inspected at least once a year. You are using an out of date browser. Platforms, Slide Video, GPS Chartplotters & I just got off the phone with our boatyard. Are you looking for assistance in finding the right mercruiser greases? Restocking fee of 15% may apply in other circumstances. Along with the oem manual for the drive this is a pretty useful site too. After that I installed it with a new bell-housing gasket, filled it up with oil from the bottom, until it ran out of the vent hole on PORT side. CSR is a member supported community. (8%) See details Mercury Marine Mercruiser Alpha One Gen II Lower Driveshaft Assembly - OEM $2,840.00 - $3,328.57 You save up to $202.86. Re: Mercruiser Alpha One gen2 leaking oil, but where? Instruments, VHF Radios & Grills, Boat Drink I hope that will stop the leak. Okay, so your circle is a bit misleading. Not hard at all if your mechanically inclined. MerCruiser impellers should be inspected once a year, or every 100 hours, and replaced as needed. Oil Seal Driver 91-817570 Shimming Tool (Driven Gear) 91-60526 Shimming Tool (Drive Gear) 91-60523 Slide Hammer Puller 91-34569A1 Accessories, Boat Lift Canopy This page was generated at 08:27 AM. Hardware, Marine 2,254. I am wondering if this is normal to fill any leftover spaces in the out drive up to the reservoir. Tubes, Shop 10 to 12oz indicates a leak somewhere & if your not seeing it externally, pull the drive again & see if there isn't oil in the u-joint bellows. Biminis, Paint and Also, you didn?t state the number of times you had to refill the reservoir. & Circuit Bilge Pump, Tires, Rims, & Hub As Pete stated the area youve circled is not gear lube related, its likely leaking somewhere els and presenting itself at the trim ram or your trim ram is also leaking. (7%) See details Mercury Marine Mercruiser Alpha One Gen II Upper Driveshaft Assembly - OEM $2890 at start of every season. No sign of oil anywhere on the water or elsewhere. I have a mercruiser 1987 Alpha one, Generation One outdrive that leaks outdrive fluid and water into the bilge. We have 3 different membership levels available. The monsoonmultimedia.com team launched mercruiser greases after hours of research and testing every model available. Please take a moment and Register today. Hardware, Boat Trailer I could not see all the way but did not see a tie wrap or zip tie. Maintenance, Pumps and +! Helm Seats, Shop Pumps, Marine Pump Replacement Agreed, I did mine when we had our i/o, it had the same leak, pretty common. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. . Telescopes, Covers and Fishing Lures, Fishing Rod Holders & Hello guys. No matter what size or model of Bayliner Boat that you have or are contemplating, we have members here who have that same model and would enjoy discussing it in a friendly, welcoming environment. If so am i going to need a gimble alignment tool? Ok, either way, if in fact it is the seals, there are 2 areas where the seals are prone to wear, the most common is the upper seals (2) in the upper unit housing where the lower driveshaft passes through, and the other 2 seals are directly under your water pump impeller base housing..which is the lower unit driveshaft seals. Hardware, Boat Cabin They have a link to a hosted site for them. Everything looks good, and I feel a lot better about my new 11 year old boat! Am I missing something? Copyright 2017-2022 Big Lake Media LLC, PALMER, AK. Deals, Paint & Maintenance Trying to decide weather to top it off and go out for a few hours or not. Mercruiser 5.7L EFI alpha 1 Gen 2 drive The leak is coming from the lower portion of the keyhole area - not the large bore where the u-joints and yoke pass through - the lower portion. Covers, Boat Shrink Wrap Parts, Boat Tubing & Biminis, RV & Trailer He is saying there is rust on the shaft as well. Lighting, Marine Teak No returns on electrical components, as they are all tested and working properly when they leave our location.Feel free to visit our web site: ShipShapeTN.ComSend us an email: ShipShape@Bellsouth.Net orGive us a call: 615-459-7202!We are Ship Shape Marine1323 South Lowry StreetSmyrna, Tennessee 37167Thanks for your interest! In terms of Mercruiser Alpha gen outboards, Alpha gen 1 is comparatively cheaper than Alpha gen 2. Feb 22, 2017 I learned the hard way about the little gaskets that go on the vent and drain screws! After reassembly, filled the oil from bottom to top vent screw as usual and filled the reservoir. & Rings, Prop Nut Kits & Seats, Fishing Boat Welcome to our site! All times are GMT-8. Transom I have a 1990 mercruiser alpha one. Lots of toys! AN your boats Gel Coat Match, Shop No sign of water in the oil, looked like new. my son has a 2006 bayliner 210 cuddy and is losing oil out of the alpha 1 gen 2 mercruiser sterndrive. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. What kind of maintenance would be required on a 3-4 year old boat with 80 hrs on it to prevent that rust? These are the top picks and the most-sold mercruiser greasess. I have ordered a new one along with a gasket kit, hinge pin removal tool. Gear lube is leaking from my Mercruiser Alpha One 3.0L. PFDs, Roof Racks, Carriers, For less than $20 you can usually pick up a Merc #6 service manual that covers Alpha Gen 1's and SS drives. I just had a call about a leaking drive that was recently serviced by someone else. Shelters, Boat Took it to a different mechanic a few days ago and today got some pictures from him. covers any damage to the drive that requires it to be repaired or replaced including failures resulting from lack of oil, fishing line, impact . Water pump impellers are one of more vulnerable pump assembly parts. There is some kind of connection where the check ball and the push pin on the gimbal housing mates. Received 8 Likes on 4 Posts. The reservoir is higher than the hole, as I remember. You did not state when you installed the vent screw & seal washer. My version of the events leading to this problem would be: Just spoke with the mechanic and this is what he said. REPLACEMENTKITS.COM - Brand Fits Mercruiser Alpha One Gen 2 Impeller Repair Kit - 4.2 (83) $2499 FREE delivery Wed, Mar 8 on $25 of items shipped by Amazon Small Business Water Pump Impeller Kit for Mercury Mercruiser Alpha One 46-96148A8 46-96148Q8 4.6 (193) $3919 FREE delivery Fri, Mar 10 That will make the leak - leak even more as the bubbles will force more oil out. All rights reserved. 27 Apr 2013 #3 D dingdongs Member Joined If you then have a slight leak somewhere else as well - you will see foam on the top of the oil in the bottle after running it for a while. It turns out that the seal holds pressure at ambient temperature, but at higher operating temperature it leaks like a sieve. Honda 5hp Outboard, Boat Covers, Boat Wiring & All, Boat Bimini Impellers are a series of rubber vanes that are molded around a hub which rotates. Sign up for a new account in our community. This valve opens when the drive is installed and closes when removed to prevent the reservoir from draining. MERCRUISER ALPHA ONE GEN II UPPER BOX GEARCASE SEAL KIT | GLM Part Number: 87501; Sierra Part Number: 18-2644; Mercury Part Number: 26-88397A1 4.8 (16) $3155 FREE delivery Sat, Mar 4 Or fastest delivery Feb 28 - Mar 1 Only 8 left in stock - order soon. Wells, Toilet & Waste You must log in or register to reply here. Rust on the u joints is not normal. Furniture, Boat Seat Pedestals & Category: Boat. The engine only has 100 hours on it, but for the last three years was hardly used (my brother passed last year) . Even for gear oil (which is not engine oil). US $113.88 63115A12 Alpha One Gen I 96863A15 Alpha One Gen II 805320A1 Fits all of the following sterndrives Replaces Part Numbers: 805320A03 17693A2. After a few trips, the drive lube reservoir is empty. Re: Mercruiser Alpha One gen2 leaking oil, but where? Water leak in near where . He said the drive oil leak was caused by the shaft seal, maybe a lose cover nut caused the seal to break. I assume it is broken or maybe the hose is just leaking. Guide, Boat Your donations keep it running. Has maybe 50 hours on it, all of them with a drive shower. Share on Twitter. Backlash Indicator Rod 91-53459. Trolling Motors, Shop This situation will make things inconvenient because you will have difficulty trimming the boat underway, but will not destroy the outdrive. Covers, Boat Seat All of the parts we sell are represented thoroughly and accurately to the best of our ability. However, I believe its on the port side where your circle is on the starboard. So i basically need to reseal the upper and lower unit. I have some oil in the bilge but it could have been from the 1st time and me not getting it all completely out. & Sonar, Trolling To change the lower unit oil in your alpha one, first lower the drive. 11-8M0143423 - NUT, Priced Individually [ More info ] $9.10. Cushions, Lexington Refer to your owner's service manual for its location, if you have trouble finding it. Seals go bad after a few years and need to be replaced. Mercruiser Alpha 1 Gen 2 out drive oil reservoir. Tops, Other Belleville Washer 12-54048. Is the u joint suppose to be that rusty or rusty at all? Could not find much on the valve in there. Bullet Skimmer, Paint and Deals, Pumps & Plumbing im a Ford mechanic by trade so i have a good set of tools just wasnt sure if there were any must have tools to do the job. Thanks. Plumbing, Fresh Water Boat 29 Apr 2013. Genuine Mercury Marine parts, large inventory, fast shipping. He said I am looking at 1-2k fix has anyone experienced this before? Wewill then call you to move forward with payment and shipment! After getting the boat out of the water Monday, My buddy showed me that the shift cable bellows was broken. I am also trying to find the correct gear oil fitting for the drive where I suspect the oil is leaking from. Combos, Fishing Tools & Parts, Inflatable Also drained the reservoir. Hope this helps ;https://www.wikihow.com/Change-Your-Mercruiser-Gear-Lube, Filled from bottom to vent hole, put in plugs, than filled reservoir from top. Replaces MerCruiser Gen 2 alpha outdrives 1991+. read more Jason Marine Mechanic 25,417 satisfied customers There is drive line fluid leaking from the lower end (maybe Finally refilled the drive lube reservoir. I don't know if it has a hose clamp or some other hose clamping fitting because I cannot see up in there. I have only pulled the alpha drive. how bad if I continue to use as is. Available to Order: Usually ships within 10 days. He is saying to get it done right I need to change the bellows (parts $100), seal on shaft, o ring seal, drive resealed ($300), gumbo bearing $100, u joints ($160 each). The lube line on the backside of the bellhousing slips over a hose barb and is secured with a cable tie. With the drive removed it is a good time to replace bellows, impeller, u joints and gimbal bearing at the least. Clean out the reservoir as sludge can accumulate in the bottom. troller1285 Started Yesterday at 01:09 AM, lrg355 Rails, Marine Tools & Tool HOW TO FIND LEAK IN YOUR BOAT with Mercruiser Engine and Mercruiser Alpha Outdrive = # Mystery Leak in Boat SolvedDoes your Boat have a Mystery Leak you cannot solve ?Is it fitted with Mercruiser Outdrive ?Inboard Mercruiser Engine with Mercruiser Alpha Leg Stern DriveStern Drive Leak ProblemsBoat with Mercruiser Stern drive Leaking water into BoatWe have solved a Mystery Leak in our boat with Mercruiser Outdrive Alpha One Stern drive Leg and it wasn't the Bellows or O-RingsIt turned out to be the Large Foam and Paper Gasket that is meant to seal the Alpha Drive Gimbal Housing to the boat. So 3 to 4 years of not removing the drive for inspection/maintenance then that rusting doesn't surprise me. Other thoughts are the vent plug on the drive is dripping which would run down the drive in the area you circled or if the raw water pump was changed but the seal between the upper and lower halfs of the drive is leaking it to would show up on that side. 2 - 6 Alpha One Generation II Sterndrive 90-806534970 1096 Drive Shaft Housing Specifications Torque Specifications NOTE: Securely tighten all fasteners not listed be-low. If it is the upper leaking you just need an upper unit seal kit. You could also open the bottom drain screw quickly and check for and water, if you do have a leak you will probably find some water. PLEASE CLICK HERE TO SUPPORT THE BOC (and remove advertising), https://www.baylinerownersclub.org/f76?view=thread, https://www.baylinerownersclub.org/f56-gctid789773. Thanks again.Sent from my SM-J737V using Lake Ontario United mobile app. Anchor Box Anchors, Fishing Rod & Reel Galley, Barbeque pulled in is just filling the voids since I didn't pump past the vent screw.Sent from my SM-J737V using Lake Ontario United mobile app. They aren't bad. Jacks, Boat Trailer Brakes & I used a bit of permatex gasket maker, the thick stuff, to hold it in place during assembly. Covers, Boat Cover Any help here? 03-22-2017, 05:36 PM. & Dock, Anchor Chains & 1995 Sea Ray 185 Mercruiser 4.3 Alpha One. The correct way is to pump oil in from the bottom until it comes out your top vent then put in the vent plug and keep pumping oil into the bottom to fill the oil reservoir and oil lines. Savers, Boat Trailer Guides & Breakers, Power Packs & Jump Recommended Mercury/Mercruiser Engine Oil Chart Mercury Marine Parts Lookup Drawings Back Parts for Mercruiser Sterndrive & Inboard (Includes Diesel) & Mercury Racing Back #1 and Alpha Drives Back 120/140 1967-1969 Back 120/140 1967-1969 - 2062141 THRU 2791956 120/140 1970-1977 Back He doesn't think rust was caused by the boat filling up with water because the engine looks clean, he said the only other thing it can be are the bellows which is strange on such a new boat. Drive was in up-position on the trailer. Login, Boats Communication, Auto Pilot Place a drain pan directly under the lower unit. I see gear lube in the u joint bellow which tells me the input shaft seal is leaking. I would love the pdf if you have it my email is. Parts, Wash Down Michigan Stinger, Stingrays Trolling Spoons, Bomber Long A 15a Jerkbait Fishing Lures (lot of 6), Floor material for aluminum boat instead of dreaded plywood, This could be last Stripers season on the Hudson River, Lake Ontario Charter Boat Association- LOCBA Meeting, https://www.wikihow.com/Change-Your-Mercruiser-Gear-Lube.

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